A Cordless Cutting System, Dewalt Flexvolt 60v Max Track Saw Delivers Precise, Straight, and Smooth Cuts
What We Like
- Zero clearance, cordless system
- Powerful brushless motor for effortless cuts
- Straight plunge and anti-kickback mechanism
- Easy to use and accurate
What We Don’t Like
- Dust collector needs to be dragged along for dust control
- Expensive
Bottom Line
The DeWalt FlexVolt 60V Max Track Saw features precision and power with the freedom of a cord-free system. It makes a dead-on straight cut with neat edges in sheets, laminate tops, doors, and more.
The cutting machine is ideal for woodworkers, carpenters, and home improvers looking for a convenient solution to table saws. The product comes with a DeWalt T-Stack kit box for secure storage and mobility.
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A track saw cutting system uses a saw with a shrouded blade to ride along a straight track of metal. It is somewhat similar to a framing saw, with smoother and more precise performance.
The DeWalt FlexVolt 60V Max Track Saw is no exception. It features a brushless motor and a precision-ground woodworking blade to deliver clean-edged cuts with zero clearance perks.
The dust collection system in the track saw works particularly well for indoor woodworking. With the track placed and clamped steadily to the material, you will get perfect cuts, just like a table saw.
One good thing is that the package includes everything you need to get started, including:
- DCS520 6-1/2″ TrackSaw
- DCB606 60V MAX* FLEXVOLT 6.0Ah battery
- Blade
- Blade replacement wrench
- DEWALT T-Stack kit box
Even if you think you don’t need a track saw in your tools, you should consider giving one a chance. You will notice the difference the first time you put your hands on it.
Let’s get started with our DeWalt FlexVolt 60V Max Track Saw article, and dive into the features and design.
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Design of DeWalt FlexVolt Track Saw
The DeWalt FlexVolt 60V Max Track Saw has a sturdy construction and feels solid in hand. It has a flawless straight plunge mechanism with parallel linkage.
The user has to push the handle forward to plunge, and it gets relatively comfortable once you get used to it.
The whole system is a reliable alternative to a table saw and outdoes the less precise cutting of other saws. You do have to clamp the saw on the track to start your work without worrying about steep angles or wobbly lines.
The 60V DeWalt FlexVolt battery powers this cutting system and allows for variable speed options. You can set the speed from 1,750 to 4,000 RPM, according to the material you are working with.
The dust port allows you to connect a dust extractor, which significantly minimizes dust on the worksite. The track saw comes with a DEWALT T-Stack kit box that fits everything inside, without causing collision and rattling of tools.
Performance and Features
Next up in our DeWalt FlexVolt Max Track Saw review is a quick rundown of the product’s key features.
Blade Structure
The blade is enclosed in a shroud of metal instead of a blade guard like in regular circular saws. It makes the machine safer to use and provides 90% dust extraction capability when a dust collector is connected.
You can easily remove the shroud when the need for a blade change occurs.
The riving knife plunges along the blade, preventing it from binding in hard and solid wood. With an anti-kickback mechanism and riving knife, you won’t experience any kickbacks while working.
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On Track
DeWalt FlexVolt 60V Max Track Saw slides into the track using clamps with rubber pads that press against the bottom of the work surface. The clamps run across the whole track so you can clamp short pieces down to the end.
You can easily clamp the track to any plane for straight-line and bevel cuts. The track saw can cut 54mm deep at a 90 degrees angle and 41mm deep at a 45 degrees angle.
You can check the depth scale to ensure the exact depth of cuts, however, a pointed indicator on the scale would have been easier to read.
The plunge action on the track might feel slightly different, especially if you have used a handful of saws. But that doesn’t mean it’s bad; you just have to get used to it.
Dust Collection
The 1-1/4” dust port lets you connect a dust extractor to capture dust before it fills up your workplace. This feature is particularly useful when working on completed sites and spraying dust on everything is not an option.
Moreover, the dust port can rotate, making it easier to handle the hose and direct the dust away from your face.

Handling the Track Saw
The DeWalt FlexVolt TrackSaw is very similar to the DeWalt DWS520, without the cord.
With DeWalt FlexVolt 60V Max Track Saw, you get easy cutting at both 90 degrees and 45 degrees. This track saw is reasonably easy to operate, with a pushdown plunge button to start moving it forward.
You will notice the saw glides smoothly across the track without any kickback action. The FLEXVOLT 60V battery supplies the cordless system with the power of a corded machine.
Related Reading: Makita 18V X2 LXT Circular Saw
How Much is the DeWalt FlexVolt 60V Max Track Saw?
The DeWalt FlexVolt 60V Max Track Saw is not cheap, but you are getting quality and accessories that will last you awhile.
The track saw does everything a table saw can do, making it ideal for professional workers as well as DIYers with some serious home projects.
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Specifications
- Brand: Dewalt
- Product Dimension: 12 x 10 x 10 inches
- Model: DCS520T1
- Battery: 60V
- Power Tool Type: Cordless
- Item Weight: 12.5 pounds
- Warranty: 3-year limited warranty
DeWalt FlexVolt 60V Max Track Saw Review Final Verdict
To conclude our DeWalt FlexVolt Track Saw review, the machine is powerful, convenient, and delivers precise cuts without the troubles of managing cords.
If your work requires a table saw, this can be a good alternative or secondary tool to use along with it.
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